Monthly inspection on combustion and mechanical systems are just as important as chemical treatment. It is simply not enough to just visually inspect a system. Ware's technicians will use analyzers and perform the following:
Boiler Preventive Maintenance
- Check operation of controls, limits, and safeties.
- Check blowdown.
- Check flame safeguard control.
- Check operation of feed pumps.
- Check operation of condensate tank and feed controls.
- Check operation of dearator.
- Check operation of water softener.
- Check operation of chemical systems.
- Check operation of dampers and linkages.
- Minor adjustments of linkages.
- Visually check combustion chamber.
- Visually check valves, piping, and supports.
- Visually check gas train and valves.
- Visually check oil train and valves.
- Check combustion efficiency using electronic analyzer.
A. Flame Signal Pilot ________ Main ________
B. O2 Reading Low ________ High ________
C. Stack Temp. Low ________ High ________
D. Efficiency Low ________ High ________
E. CO Reading Low ________ High ________
Annual Open and Close for Inspection
if Firetube | if Watertube
Firetube Preventive Maintenance
Boiler must be cool and drained before our personnel arrive at site.
Ware will perform the following tasks:
- Open front and rear doors
- Remove handhole and manway cover plates
- Wash any mud from waterside
- Inspect tubes for signs of leakage and report to customer
- Remove low water cutoff heads
- Remove caps and plugs from crosses for inspection
- Do minor repairs to refractory
After inspection Ware will perform the following:
- Replace manhole and handhole cover plates with new gaskets
- Reinstall low water cutoff heads with new gaskets
- Reinstall plugs and caps on crosses
- Regasket front and rear doors and close
- Refill boiler and check for leaks
- Check and clean ignition and pilot assembly
- Check safeties and interlocks for proper operation
- Start boiler and set combustion on one fuel
- Clean up area
- Make Recommendations to customer of needed repairs
Watertube Preventive Maintenance
Boiler must be cool and drained before our personnel arrive at site.
Ware will perform the following tasks:
- Open firebox doors
- Remove manway cover plates
- Wash any mud from mud drum
- Remove steam drum baffle plates
- Inspect tubes for signs of leakage and report to customer
- Remove low water cutoff heads
- Remove caps and plugs from crosses for inspection
- Do minor repairs to refractory
After Inspection WARE will perform the following:
- Replace manhole cover plates with new gaskets
- Reinstall low water cutoff heads with new gaskets
- Reinstall plugs and caps on crosses
- Reinstall steam drum baffle plates
- Regasket firebox doors and close
- Refill boiler and check for leaks
- Check and clean ignition and pilot assembly
- Check safeties and interlocks for proper operation
- Start boiler and set combustion on one fuel
- Clean up area
- Make recommendations to customer of needed repairs